Best Pit Boss Pellet Grills of 2025: Expert Reviews & Buying Guide

Looking for the best Pit Boss pellet grill? You’re not alone. Pit Boss has built a strong reputation in the pellet grill market by offering feature-rich grills at competitive prices. With models ranging from portable tailgaters to massive 1600-square-inch units, finding the right one can be challenging.

After extensively testing multiple Pit Boss models and analyzing real user experiences, we’ve put together this comprehensive guide to help you choose the perfect pellet grill for your needs. Whether you’re looking for the best overall value, premium features, or a budget-friendly option, we’ve got you covered.

What Is a Pit Boss Pellet Grill?

Pit Boss pellet grills are outdoor cooking appliances that use wood pellets as fuel to smoke, grill, and cook food. These versatile units combine the convenience of gas grilling with the authentic wood-fired flavor that BBQ enthusiasts love. A digital control system manages temperature by automatically feeding wood pellets from a hopper into a fire pot, where they’re ignited to create heat and smoke.

Key Components:

Hopper System:

• Storage container for wood pellets
• Automatic auger feed mechanism
• Capacities ranging from 20-40 pounds
• Pellet level monitoring window

Digital Control Center:

• LED temperature display
• PID temperature control technology
• Programmable meat probe inputs
• Multiple cooking preset options

Cooking Chamber:

• Heavy-gauge steel construction
• Porcelain-coated cooking grates
• Multiple rack positions
• Secondary cooking racks

Heat Management:

• Flame broiler for direct/indirect heat
• Temperature range of 180-500°F
• Heat deflector plates
• Exhaust system for smoke control

Pit Boss Technology Features:

• Flame Broiler Technology: Allows for direct flame cooking up to 1,000°F
• Feed System: Precision auger timing for consistent temperatures
• Smoke Control: Adjustable exhaust for smoke intensity management
• Prime Feature: Quick pellet loading for startup
• Auto Start Ignition: Reliable electric ignition system
• Auto Shut Down: Automated cooldown cycle

Our Top Picks for Best Pit Boss Pellet Grills

1. Pit Boss Sportsman 820 – Best Overall Choice

The Pit Boss Sportsman 820 stands out as our top choice, delivering exceptional value with its combination of cooking space, build quality, and advanced features. With 849 square inches of cooking area and a robust temperature range of 180-500°F, this pellet grill offers impressive versatility.

Key Features:

• 849 square inches of total cooking space
• Digital PID temperature control
• Flame broiler for direct heat grilling
• Two meat probes included
• Front folding shelf and side shelf
• 5-year warranty

Pros:

• Excellent build quality
• Great value for features
• Precise temperature control
• Ample cooking space
• Versatile cooking options

Cons:

• No WiFi connectivity
• Heavier than some competitors

Customer Reviews:

“The temperature control is incredible, maintains within 5 degrees of setting.”

“Assembly was straightforward and the build quality exceeded my expectations.”

“Perfect size for family cookouts and the flame broiler feature is a game-changer.”

“Best value in pellet grills – performs as well as grills costing twice as much.”

See at Pit Boss

2. Pit Boss Pro Series 1600 Elite – Best Premium Choice

The Pit Boss Pro Series 1600 Elite represents Pit Boss’s top-tier offering, featuring an impressive 1,600 square inches of cooking space spread across multiple levels. This pellet grill is a masterpiece of engineering with its premium construction and advanced features including Pit Boss’s variable smoke technology.

Key Features:

• 1,600 square inches total cooking area
• Variable smoke technology system
• Heavy-duty 14-gauge steel construction
• Dual meat probes included
• WiFi and Bluetooth connectivity
• 40-pound hopper capacity

Pros:

• Massive cooking capacity
• Superior smoke control
• Excellent build quality
• Advanced tech features
• Large hopper size

Cons:

• Premium price point
• Requires significant space
• Heavy at 330 pounds

Customer Reviews:

“The variable smoke control is a game-changer for getting that perfect smoke ring.”

“Build quality is exceptional – this thing is built like a tank.”

“The WiFi connection works great and the app is actually useful.”

“Perfect for large gatherings, can smoke multiple briskets at once.”

See at Amazon

3. Pit Boss Navigator 850 – Best Value Choice

The Pit Boss Navigator 850 hits the sweet spot between features and affordability, offering 879 square inches of cooking space and robust construction at a competitive price point. This pellet grill includes many features found on more expensive models while maintaining Pit Boss’s reputation for value.

Key Features:

• 879 square inches of cooking area
• Digital PID controller
• Direct flame searing capability
• 28-pound hopper capacity
• Includes meat probe
• Steel construction with powder coating

Pros:

• Excellent price-to-feature ratio
• Good temperature stability
• Easy to clean
• Solid construction
• Large cooking area

Cons:

• No WiFi capability
• Basic LED display
• Assembly can be challenging

Customer Reviews:

“Unbeatable value for the price – performs like much more expensive grills.”

“Temperature control is spot-on, holds within 5 degrees consistently.”

“Perfect size for a family of 4-6 people.”

“The searing capability is impressive for a pellet grill.”

See at Amazon

4. Pit Boss Classic 700FB – Best Budget Choice

The Pit Boss Classic 700FB proves that quality pellet grilling doesn’t have to break the bank. With 700 square inches of cooking space and Pit Boss’s signature flame broiler system, this grill delivers excellent performance at an entry-level price point.

Key Features:

• 700 square inches cooking surface
• Flame broiler slide-plate
• Digital control board
• 21-pound hopper capacity
• Heavy-gauge steel construction
• Porcelain-coated wire cooking grates

Pros:

• Budget-friendly price
• Solid temperature control
• Easy to use
• Good size for most families
• Reliable construction

Cons:

• Basic features only
• Smaller hopper capacity
• No extras included

Customer Reviews:

“Best entry-level pellet grill on the market.”

“Surprisingly good temperature control for the price.”

“Perfect starter pellet grill that doesn’t feel cheap.”

“Great value without compromising on the basics.”

See at Amazon

5. Pit Boss Sportsman Portable – Best Portable Option

For those who need mobility without sacrificing cooking quality, the Pit Boss Sportsman Portable offers 387 square inches of cooking space in a compact, folding design. Perfect for tailgating, camping, or small patios.

Key Features:

• 387 square inches cooking area
• Folding legs for portability
• Digital control panel
• 19-pound hopper capacity
• Built-in handles
• Powder-coated steel construction

Pros:

• Highly portable
• Quick setup
• Good temperature control
• Durable build
• Reasonable cooking space

Cons:

• Limited cooking capacity
• Smaller hopper size
• No side shelves

Customer Reviews:

“Perfect for tailgating – easy to transport and set up.”

“Surprisingly capable for its size.”

“Great for apartments or small patios.”

“Temperature control is as good as larger models.”

See at Amazon

Why Choose a Pit Boss Pellet Grill?

Superior Value

Pit Boss has established itself as a leader in providing feature-rich pellet grills at competitive prices. While brands like Traeger often charge premium prices, Pit Boss delivers comparable quality and features at a more accessible price point.

Versatile Cooking Options

Every Pit Boss pellet grill offers 8-in-1 cooking versatility:

• Smoke
• Bake
• Roast
• Braise
• BBQ
• Grill
• Sear
• Char-grill

Build Quality

Despite their competitive pricing, Pit Boss doesn’t compromise on construction:

• Heavy-gauge steel construction
• Powder-coat finish for durability
• Porcelain-coated cooking grates
• Quality hardware and components

How to Choose the Best Pit Boss Pellet Grill

Consider Your Cooking Space Needs

Calculate required cooking area based on:

• Typical number of people you cook for
• Types of food you commonly grill
• Available space on your patio/deck
• Storage requirements

Rule of thumb: Allow 72-100 square inches per person when cooking.

Look for the Right Features

Not all pellet grills are built the same. Here are key features to look for:

• PID temperature control for precision cooking
• Flame broiler system for searing
• WiFi/Bluetooth connectivity (if you prefer remote monitoring)
• Hopper size—larger capacity means fewer refills
• Meat probes for monitoring internal temperatures

Set Your Budget

Pit Boss offers options at different price points:

• Budget ($300-$500): Classic 700FB, Sportsman Portable
• Mid-range ($500-$900): Navigator 850, Sportsman 820
• Premium ($900+): Pro Series 1600 Elite

Frequently Asked Questions

What pellets should I use in my Pit Boss grill?

Pit Boss recommends using their branded pellets for optimal performance, but any food-grade hardwood pellets will work. Popular choices include:

• Competition Blend
• Hickory
• Apple
• Cherry
• Mesquite

How do I clean and maintain my Pit Boss pellet grill?

Regular maintenance includes:

1. Empty ash after every 2-3 cooks
2. Clean grease tray weekly
3. Vacuum fire pot monthly
4. Deep clean every 3-6 months

How long does it take to assemble a Pit Boss pellet grill?

Assembly time varies by model but typically takes 1-2 hours. Most Pit Boss grills come with detailed instructions and require basic tools:

What You’ll Need:

• Phillips head screwdriver
• Adjustable wrench
• Socket set (optional)
• Second person for larger models

Assembly Tips:

• Lay out all parts before starting
• Follow instructions in exact order
• Don’t fully tighten bolts until final steps
• Test all moving parts after assembly
• Verify all electrical connections

What’s the difference between Pit Boss Navigator and Sportsman series?

These popular series have several key differences:

Navigator Series:

• More traditional design
• Larger hopper capacities (28-32 lbs)
• Basic digital control panel
• Standard powder-coated finish
• Value-focused pricing

Sportsman Series:

• Modern aesthetic
• Additional storage features
• Advanced PID controller
• Premium finish options
• More included accessories

Can you use a Pit Boss pellet grill in cold weather?

Yes, but you’ll need to make some adjustments for optimal performance in cold conditions:

Cold Weather Tips:

• Use a thermal blanket for insulation
• Expect longer preheat times
• Monitor pellet consumption (will increase)
• Keep spare pellets dry and warm
• Clean more frequently to prevent moisture issues

Temperature Adjustments:

• Add 10-15 minutes to preheat time
• Set temperature 25°F higher than normal
• Check food temperature more frequently
• Consider wind protection placement
• Use high-quality hardwood pellets

Conclusion

After extensive testing and research, the Pit Boss Sportsman 820 emerges as our top overall choice for its combination of value, performance, and features. However, each model in our guide offers unique advantages depending on your specific needs and budget.

Remember to consider your cooking space requirements, desired features, and budget when making your final decision. With proper maintenance and care, a Pit Boss pellet grill will provide years of enjoyable outdoor cooking experiences.

Whether you’re new to pellet grilling or upgrading from an older model, Pit Boss offers reliable, feature-rich options at competitive prices. Choose the model that best fits your needs, and you’ll be well on your way to mastering the art of pellet grilling.

Chris Johns

Chris is the founder of BBQ Report® and has been an avid barbecue fan for over 20 years. His mission is to make grilling and smoking the best food possible easy for everyone. And each year, he continues to help more people with grilling, smoking, and barbecue recipe recommendations.

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