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Glossy caramelized bacon burnt ends piled on a rustic wooden cutting board with toothpicks

Bacon Burnt Ends

Cubed slab bacon smoked low and slow, then tossed in a sticky brown sugar and BBQ sauce glaze. These bacon burnt ends deliver chewy, smoky, caramelized bites that vanish from party trays in minutes.
Prep Time 15 minutes
Cook Time 2 hours 30 minutes
Total Time 2 hours 45 minutes
Course Appetizer, Snack
Cuisine American, BBQ
Servings 8 servings
Calories 320 kcal

Equipment

  • Smoker pellet grill, offset, or charcoal grill with indirect setup
  • Wire cooling rack for smoking phase
  • Disposable aluminum pan half-size for glazing phase
  • Aluminum foil for covering during braise
  • Sharp knife for cubing the slab bacon

Ingredients
  

Bacon

  • 3 pounds slab bacon unsliced, good marbling

Dry Rub

  • 2 tablespoons BBQ rub your favorite pork rub
  • 1 tablespoon black pepper coarsely ground

Glaze

  • 1/2 cup BBQ sauce Kansas City-style recommended
  • 1/4 cup brown sugar light or dark
  • 2 tablespoons unsalted butter sliced into pats
  • 1 tablespoon honey optional, for extra caramelization

Instructions
 

  • Preheat your smoker to 250°F. Add cherry, apple, or hickory wood for smoke.
  • Cut the slab bacon into 1.5-inch cubes, keeping them as uniform as possible for even cooking.
  • Toss the bacon cubes with BBQ rub and black pepper in a large bowl until evenly coated.
  • Lightly grease a wire cooling rack with cooking spray. Arrange the bacon cubes on the rack, spacing them about half an inch apart.
  • Place the rack on the smoker and smoke for 1 hour. Flip each cube, then continue smoking for another 30 minutes to 1 hour until the bark is set and the fat has started to render.
  • Transfer the smoked bacon cubes to a disposable aluminum pan. Add the sliced butter on top, sprinkle with brown sugar, drizzle with BBQ sauce, and add honey if using.
  • Cover the pan tightly with aluminum foil. Return to the smoker and cook for 45-60 minutes until the cubes are tender and the glaze is bubbling.
  • Remove the foil and cook uncovered for 15-20 minutes to let the glaze tighten and develop a sticky, lacquered finish.
  • Remove from the smoker, let rest for 5 minutes, and serve with toothpicks as an appetizer or over your favorite sides.

Notes

Wood choice: Cherry and apple give a mellow, sweet smoke. Hickory delivers a stronger, more traditional BBQ flavor. Avoid mesquite, which can overpower the bacon.
Doneness test: Insert a toothpick into the largest cube. It should slide in and out with zero resistance. The exterior should look glossy and slightly tacky.
Grease management: Bacon releases a lot of fat during cooking. If your pan fills up during the braise, carefully pour off excess grease before removing the foil for the final glaze step.
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